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RECYCLING SYSTEM FOR WASTE PET BOTTLES

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INDUSTRIAL PRODUCTS

MACHINERY FOR
CONSTRUCTION
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MACHINERY FOR
BOTTLES & CONTAINERS

RECYCLING SYSTEM FOR WASTE PET BOTTLES

SPECIFICATION OD THIS SYSTEM

1. COHESION TANK FOR NEUTRALIZATION REACTION	915L * 915L * 3 SETS	1 LOT
2. 1 st PRECIPITATION TANK	2,500 Ø * 3,000H	1 SET
3. FLOW CONTROL TANK	10m3	1 SET
4. TANK UNIT WHICH IT EXPOSES TO AIR	2,400W * 3,600L * 3,600H * 6 SETS	1 LOT
5. 2nd PRECIFITATION TANK	2,500 Ø * 3,000H	1 SET
6. CONCENTRATION TANK	1,800 Ø * 2,100H	1 SET
7. CHEMICAL TANK	600L * 3 SETS	1 LOT
8. INSTALLATION
9. FOUNDATION WORK
10. SLUDGE CULTIVATION		1 SET

REMARK

1) THE ABOVE SPECIFICATION IS JUST FOR YOUR READY REFERENCE, AND IF ABOVES COULD BE CHANGED WITHOUT NOTICE PRIOR FOR ITS QUALITY.

2) CIVIL WORKS AND CONSTRUCTION WORK CHARGE FOR WASTE TANK ARE NOT INCLUDED.
AND COLLETCION TANK FOR WASTE WATER IS NOT ALSO INCLUDED AS WE DON’T HAVE FIELD
AREA’S YOUR FACTORY SITUATION.

3) IF YOU WANT TO INSTALLATION OF THE ABOVE WASTE WATER TREATMENT SYSTEM, WE WILL DISPATCH OUR ENGINERS AS UNDER TERMS OF CONDITION.

8 PERSONS WILL BE DISPATCH FOR INSTALLATION.
THE BUYER SHOULD CHARGE FOR ACCOMMODATION AND MEALS AS WELL AS ROUND AIR TRIP FOR THE ABOVE 8 PERSONS.
OCEAN FREIGHT AND LOCAL TRUCKAGE CHARGE ARE NOT INCLUDED (40 FEETS CONTAINER * 3 UNITS)

PET FLAKES QUALITY GUARANTEE

IT DEPENDS ON YOUR REPLY TO PLAMA QUESTIONNAIRES.

QUALITY OF RECYCLED PET FLAKES
COMPOSITION OF THE LABELS WHICH USED IN LABEL	GRADE(APPROX.)/IF THESE LABELS EXIST IN THE PET RAW MATERIALS.
PP	20 ppm
PAPER	100 ppm
PE	20 ppm
PS	PRECONDITION; SHOULD BE REMOVED IN ADVANCE BY MANUAL.
PVC	PRECONDITION; SHOULD BE REMOVED IN ADVANCE BY MANUAL.
PET	PRECONDITION; SHOULD BE REMOVED IN ADVANCE BY MANUAL.

SPECIFIED PRICE LIST OF THE WASTES PET BOTTLES RECYCLING SYSTEM FOR MAKING RECYCLED PET FLAKES.
THIS TOTAL LINES ARE CONSISTED OF WASHING UNIT, RISING UNIT, DRYING UNIT AND PACKING UNIT FOR RECYCLED PET FLAKES.

1. MAIN BUSINESS SCOPE FOR WASTES PET BOTTLES RECYCLING

1) NOW THE MOST OF THE COUNTRIES ARE VERY SUFFER FROM THE PLASTICS WASTES AS LIKE PLASTICS BOTTLES, FILMS, CONTAINERS AND OTHERS. IN THE MEAN TIME, THE GREATER PART OF THE PLASTICS MATERIALS ARE BURIED UNDERGROUND OR BURN UP OR DISCARD ON THE SEA AFTER USE. ACTUALLY, ALL OF THE PLASTICS MATERIALS ARE NOT DECOMPOSITION FOR SEVERAL DECADES. THE MOST OF THE SOILS ARE NOT ONLY EASILY CONTAMINATE FROM THE WASTE PLASTICS MATERIALS BUT ALSO ALL PLANTS CANNOT CULTIVATE. AND WHEN BURN UP THE WASTE PLASTICS, TOO MANY KINDS OF POLLUTIONAL MATERIALS IS GENERATED AND CONTAMINATE THE ENVIRONMENT INCLUDING THE AIR.

2) FOR THE PURPOSE OF MAINTAIN THE CLEAN ENVIRONMENT FROM THE WASTES PLASTICS MATERIALS, WE HAVE TO DO BEST EFFORT FOR RECYCLING ALL OF THE WASTES MATERIALS.
IN CASE OF THE PET BOTTLES, NOW THE DEMAND OF PET BOTTLES ARE REMARKABLY INCREASE IN THE FIELDS OF FOODSTUFFS, BEVERAGES, MEDICALS, COSMETICS, OILS, CHEMICALS AND OTHERS. AND IN CASE OF KOREA, MANY QUANTITIES WASTES PET BOTTLES ARE TAKE AWAY FROM EACH HOMES OR OFFICES BY A LEGAL OBLIGATION.

3) AND THESE ALL WASTES PET BOTTLES INCLUDING OTHER WASTES PLASTICS ARE GATHER UP AT THE REGENERATION FACTORY. AND EACH WASTES PET BOTTLES AND WASTE PLASTICS ARE SEPARATE INTO WASTES CLEAN COLOR PET BOTTLES AND GREEN COLOR PET BOTTLE. AND TWO KINDS OF WASTE PET BOTTLES ARE RECYCLE FOR DIFFERENT APPLICATION.

4) THE CLEAN COLOR RECYCLED PET MATERIALS ARE USE FOR MANUFACTURING OF PET SHEETS AND NEW PET BOTTLES ACCORDING THE MARKET SITUATION OF THE COUNTRY. IN CASE OF PET SHEETS, NOW THE PET SHEETS ARE USING AROUND 50-80% RECYCLED PET MATERIAL. THIS RECYCLED PET SHEETS HAS KEEPING THE QUALITY AS LIKE 80-90% TRANSPARENCY AND PHYSICAL PROPERTIES COMPARE VIRGIN PET SHEETS. AND INCASE OF PET BOTTLES, GENERALLY THE PET BOTTLES ARE USING AROUND 10-15 % RECYCLED PET MATERIALS.

5) AND GREEN COLOR RECYCLED PET MATERIALS ARE USE FOR VARIOUS KINDS OF FIBERS
(FILAMENT; JACKETS, ROPES, WALL PAPER), INSULATION MATERIALS AND OTHER USAGES
(BANDS AND FURNITURE).

6) MERITS OF WASTE PET BOTTLES RECYCLING

(1) THIS WASTE PET BOTTLES RECYCLING SYSTEM TO SELECT, CRUSH, CLEAN AND DRY WASTE PET BOTTLES.

MAKE WASTE PET BOTTLES INTO PET FLAKES.

(2) RECYCLED PET FLAKES ARE USED AS RAW MATERIAL AS FOLLOWS.

A) PRODUCING PET SHEET. (MAINLY WHITE AND CLEAN MATERIALS)
B) PET FILAMENT AND FIBER. (MAINLY COLORED MATERIALS)
C) PET BOTTLE GRADE RESIN. (MAINLY VERY CLEAN AND NATURAL MATERIALS)

(3) NATURAL RESOURCES RECYCLING AND SAVING THE RAW MATERIALN COST.

(4) NATURE AND ENVIRONMENT FRIENDLY.

2. IMPORTANT MECHANISM OF THE WASTES PET BOTTLES RECYCLING SYSTEM

1) SORTING SYSTEMS FOR PET BOTTLES RECYCLING

THIS AUTOMATIC SORTING SYSTEM HAS DEVELOPED FOR REDUCING SORTING OF THE WASTES PLASTICS PACKAGE, AND TO PERFORM CORRECT SORTING AND SEPARATION WORK. THE SAND, OIL, CHEVAL-DE-FRISE ETC. IN RECYCLING ARTICLES ARE EXHAUSTED BY PASSING THROUGH PUNCHED NET OF SOLID WASTES SORTER, AND KINDS OF IRON CANS ARE DISCHARGED AUTOMATIC SEPARATION IN IRON MAGNETIC SUBSTANCE OF END PART. IF MAKE INJECTION INTO SPECIALLY DESIGNED NOZZLE THE LIGHT PLASTICS PASSED SOLID WASTES SORTER AND RELATIVELY HEAVY RECYCLING ARTICLES SUCH AS PACKAGE MATERIALS AND GLASS BOTTLES, TOY, NONFERROUS MATERIALS, BY STRONG FAN, RELATIVELY HEAVY RECYCLING ARTICLES ARE EXHAUSTED TO SPECIAL SORTING CONVEYOR, AND LIGHT RECYCLING ARTICLES ARE COLLECTED BY CYCLONE AND EXHAUSTED TO DUST COLLECTOR THAT GIVES EFFECT OF ENVIRONMENTAL IMPROVEMENT TO WORKING PLACE AND MAXIMIZING SORTING CAPACITY, AND CAN DISPLAY MAXIMUM SORTING EFFECT BY MINIMIZED NUMBER OF PERSONS. THE SYSTEM HAS CONSISTED WITH UNDER CHARACTERISTICS.

2) RECYCLING SYSTEMS FOR WASTE PET BOTTLES

THE RAW MATERIALS INPUT TO THE LABEL STRIPPER BY RAW MATERIAL INPUT CONVEYOR AND OPP AND PVC LABELS ARE EXFOLIATED FROM THE BOTTLES, AND EXFOLIATED LABEL AND BOTTLES ARE TRANSFERRED AND INJECTED TO TUMBLER, AND THEN LABEL AND STOPPER ETC ARE SEPARATED. SELECTED WASTES PET BOTTLES ARE TRANSFERRED BY COLOR SORTING CONVEYOR SO THAT WORKERS CAN SELECT THE BOTTLES BY HAND EASILY AND TRANSFERRED BOTTLES ARE SEPARATED CLEAR COLORS PET BOTTLES AND GREEN COLORS PET BOTTLES. AND AFTER, SEPARATED PET BOTTLES ARE CHECKING THROUGH METAL AND FERROUS METAL DETECTOR THAT MAY CAUSE DAMAGED TO PULVERIZER AND ARE INPUT TO PULVERIZER. ENGAGED BOTTLES ARE PULVERIZED ABOUT 9.5 SIZES, AND IS STORED TO SAVE HOPPER. STORED FLAKES ARE TRANSFERRED IN WASHING PROCESS SELECTING AND SEPARATING LIGHT ALIEN MATERIALS, LABELS AND DUST ETC. BY ELUTRIATOR. THE CLEANED FLAKES THROUGH SEPARATION PROCESS BY WASHING PROCESS 3 TIMES AND HYDRO CYCLONE, MOISTURE OF FLAKES ARE REMOVED BY STRONG MECHANICAL TREATMENT AND ALSO REMOVED THE MOISTURE OF SURFACE BY MIXING HOT AIR.